|
 |
|
 |
|
Castfil PTFE putty /
Brushable is a two part epoxy based cold weld metal
repair system suitable for temperatures up to 120°c.
Castfil is a self-lubricating compound possessing
high mechanical strength. It bonds to most metals /
plastics and offers long life protection against
wear, abrasion & corrosion. |
|
|
| |
|
 |
|
|
|
 |
Repair of scored guideways |
|
|
Filling of bolt holes in machine tool guideways |
|
|
Repair of blowholes, porosities, discontinuities, etc in
castings |
|
|
Repair of damages caused by abrasion or corrosion
|
|
|
Rebuilding of critical machined parts |
|
|
Repair of oversized bearing housing, worn out shafts, etc |
|
|
Prevention
of leakage in gas or liquid pipelines or valves |
|
 |
| |
|
 |
|
|
|
SL.NO |
APPLICATION |
CASTFIL
PUTTY |
CASTFIL
BRUSHABLE |
|
1 |
Pipe/Lining |
 |
 |
|
2 |
Pipe Leakage |
|
|
|
3 |
Casting repair |
|
|
|
4 |
Hoppers |
|
|
|
5 |
Shafts/Keyways / Thread repair |
|
|
|
6 |
Valve Repair |
|
|
|
7 |
Pumps- Slurry / Water |
|
|
|
8 |
Cyclones |
|
|
|
9 |
Acid conditions |
|
|
|
10 |
Holding Fixtures |
|
|
|
11 |
Exhaust Fans |
|
|
|
12 |
Chemical containers leaking |
|
|
|
13 |
Metal Coating |
|
|
|
14 |
Condensor tube sheets
Bi-metallic corrosion |
|
|
|
|
NOTE :
THE
APPLICATIONS ARE TO BE CONSIDERED AS REFERENCE GUIDELINES
ONLY. THE CUSTOMER MAY DECIDE ANY METAL REPAIR OR BUILDUP
APPLICATION ON THE BASIS OF WORKING CONDITIONS AND THE
FEASIBILITY. IF IN DOUBT PLEASE CONTACT THE COMPANY
TECHNICAL REPRESENTATIVE
|
|
|
|
|
|
 |
|
|
|
Product Characteristics -
Putty |
|
PRODUCT DATA
|
TYPICAL PROPERTIES
|
|
Colour |
Grey |
|
Pot Lift @ 21oC |
40 minutes |
|
Mixed Consistency |
Putty |
|
Adhesive Tensile Shear |
155 kg/cm2 |
|
Compressive Strength |
790 kg/cm2 |
|
Operating Temperature |
120oC |
|
Cured Hardness |
95 shore D |
|
Specific Volume |
585cm3/kg |
|
Chemical Resistance |
Excellent
|
|
Mix
Ratio (Cast Resin :
|
By wt.: 1: 0.40 |
|
Cast Hardner) |
By vol.: 2:1 |
|
|
|
|
Product
Characteristics - Brushable |
|
PRODUCT DATA
|
TYPICAL PROPERTIES
|
|
Colour |
Navy
Blue |
|
Pot Lift @ 21oC |
40
minutes |
|
Mixed Consistency |
Brushable |
|
Adhesive Tensile Shear |
65 kg/cm2 |
|
Operating Temperature |
120oC |
|
Specific Volume |
710 cm3/kg |
|
Co-efficient of friction |
0.05 - 0.1 |
|
Chemical Resistance |
Excellent |
|
Mix
Ratio (Cast Resin : |
By wt.: 1: 0.27 |
|
Cast Hardner) |
By vol.: 2:1 |
|
| |
|
|
|
|
|
|
|
|
Sl.no. |
Application |
Nature of problem |
Use Castfil |
|
P |
B |
|
1 |
A bracket bush seating |
Shifting of shaft axis |
 |
|
|
2 |
Propeller build-up and protection |
Pitting & erosion |
|
|
|
3 |
Main propellar shaft seating area and thread
repair |
Pitting, erosion & corrosion |
|
|
|
4 |
Doubler plat reinforcement |
Cavity |
|
|
|
5 |
Sea water pump casting & impeller |
Erosion, cavitation and pitting |
|
|
|
6 |
Kort nozzel |
Erosion, cavitation and pitting |
|
|
|
7 |
Eddy cone |
Erosion and pitting |
|
|
|
8 |
Heat exchanger cooler and cover tube sheet |
Erosion pitting and cavitation, bimetallic
corrosion |
|
|
|
9 |
Bow thrust tunnel |
Erosion pitting and cavitation, bimetallic
corrosion |
|
|
|
10 |
Shaft |
Wear |
|
|
|
11 |
Bearing and cover plates |
Erosion, cavitation and pitting |
|
|
|
12 |
Calorifier |
Leakage along the welds |
|
|
|
13 |
Pump shaft gland packing area |
Wear out |
|
|
|
14 |
Pipe line repair oil. fuel, water & gas |
Cracks and leakages |
|
|
|
15 |
Valves |
Cracks and leakages |
|
|
|
16 |
All super structure and steel deck joints |
Bimetallic corrosion |
|
|
|
17 |
Rudder shaft & bushing |
Erosion pitting and wear out |
|
|
|
18 |
Bearing seating |
Wear out |
|
|
|
19
|
Rudder Pintle |
Erosion pitting |
|
|
|
20
|
Fresh water generator, fuel tank |
Cavitation/ Erosion pitting etc. |
|
|
|
| |
|
|
|
|
|
Sl.no. |
Application |
Nature of problem |
Use Castfil |
|
P |
B |
|
1 |
Bearing Housing |
Worn out bore |
|
|
|
2 |
Shaft & Keyways |
Worn out |
|
|
|
3 |
Motor end covers |
Worn out bore |
|
|
|
4 |
Front plate of stator in O.E Mach |
Worn out |
|
|
|
5 |
Water pump impeller/pump casing |
Preventive Coating |
|
|
|
6 |
Radiator tubes |
Leakage |
|
|
|
7 |
Diesel generating set |
Pittings/holes due to corrosion by hardwater on
heat exchanged sheet |
|
|
|
8 |
Butterfly valves |
Rebuild worn areas |
|
|
|
9 |
Water piplines |
Leaks/Cracks |
|
|
|
10 |
Nozzles |
Wearout due to thread friction |
|
|
|
| |
| |
|
|
|
Sl.no. |
Application |
Nature of problem |
Use Castfil |
|
P |
B |
|
1 |
Grinding Mills
Sillica mill raw mill
Finish mill
|
Lining of fed chutes, entry elbows, wear plates,
trunion discharge lines
Bolt holes of the liner, bolts on the inside surface |
|
|
|
2 |
Cyclone Sperator |
Complex wearouts |
|
|
|
|
Slurry lines |
Abrasion wear |
|
|
|
4 |
Chutes & Hopper |
Sliding wear |
|
|
|
5 |
Slurry pumps |
Erosion, cavitation, abrasion |
|
|
|
|
|
|
|
|
|
|
Sl.no. |
Application |
Nature of problem |
Use Castfil |
|
P |
B |
|
1 |
Hoppers & Wearing Screens |
Pitting And Abrasion Wear |
|
|
|
2 |
Black & White Liquor Pumps |
Cavitation, erosion Pitting Wear |
|
|
|
3 |
Chemical Pumps |
Chemical corrosion wear |
|
|
|
4 |
Process Pumps Vacuum Pulp Washing |
Pitting, Erosin, Cavitation |
|
|
|
5 |
Suction Pumps |
Pitting, Erosin, Cavitation |
|
|
|
| |
|
|
|
 |
|
|
|
|
Fast and
emergency repairs |
|
|
Prolongs life of
critical machines parts |
|
|
Cuts down
valuable production time |
|
|
Reduces
inventory of spare parts |
|
|
Can be easily
machined to exact tolerances |
|
|
Single compound
for various types of maintenance needs |
|
|
Excellent wear
characteristics and self lubricity properties |
|
|
|
 |
|
|
|
CASTFIL PTFE PUTTY
|
500
GRAMS AND 1 KG
|
|
CASTFIL PTFE BRUSHABLE |
500
GRAMS |
|
CASTFIL PTFE REPAIR KIT |
100 GRAMS PTFE PUTTY & CLEANING AGENT |
|
| |
|
|
